Advantages of Floor Deck Roll Forming Machine

When it comes to modern construction projects, Floor Deck Roll Forming Machines play a crucial role in producing high-quality metal decking with precision and efficiency. Choosing the right type of decoiler and understanding the unique design of the forming machine can make a big difference in both production speed and product quality.

Below, we will introduce the advantages of using our Floor Deck Roll Forming Machine, along with the comparison between manual decoiler and hydraulic decoiler, so that you can select the best solution for your project.

Two Types of Decoiler for Floor Deck Roll Forming Machine

To begin with, the decoiler is the first key step of the production line, supporting the steel coils and feeding materials smoothly into the roll forming system. We provide two different options:

Type of Decoiler	Working Mode	Features	Suitable for
Manual Decoiler	Passive decoiling, manual tightening and expansion	Simple structure with channel steel welded support base. Requires forklift or crane to load coils.	Small-scale production, lower investment
Hydraulic Decoiler	Active decoiling, fully automatic hydraulic tightening	Equipped with control panel, automatic sensing rod, pressing arm, four-arm coil support, Schneider/Delta electrical parts. Stable feeding without coil deformation.	Large-scale, continuous production, higher efficiency

As shown above, manual decoilers are more economical but require extra labor and lifting equipment. On the other hand, hydraulic decoilers ensure fully automatic feeding, material stability, and higher safety standards—making them the preferred choice for modern factories.

Advantages of Our Floor Deck Roll Forming Machine

Once the coil passes through the decoiler, it enters the main roll forming system. Here are the core advantages of our design:

1. Feeding System

• Dual sets of support rollers prevent material jumping during feeding.
• Stainless steel feeding platform with guiding wheels ensures smooth material entry.
• Adjustable handwheels on both sides allow easy control of feeding width.

2. Roller Shaft & Roller Design

• Numbered rollers and spacers for easy future maintenance.
• Built-in ball bearings keep all rollers running at the same speed, avoiding uneven forming.
• Larger roller diameter allows faster working speed.
• Rollers and spacers are chromium-plated with 0.03mm thickness, offering better hardness and anti-rust performance (many factories only use 0.01–0.02mm).
• Keyway design for roller fixation—rollers will not slip during long-term operation.
  

  Floor Deck Machine

3. Machine Structure

• 8.8-grade bolts for pull rods, with double fixation for transport stability.
• 20mm thick middle plate increases machine strength and stability.
• Automatic oil or emulsion spraying system prevents zinc layer sticking on rollers.
• Main machine base reinforced with diagonal braces to prevent deformation.

4. Hydraulic Cutting System

• Embedded blade design ensures stable cutting without material deformation.
• Bottom sliding block enhances cutting precision and blade stability.
• Hydraulic station provides reliable cutting power, guaranteeing clean and smooth edges.

Why Choose Our Floor Deck Roll Forming Machine?

With the combination of a reliable decoiler system and an advanced forming line, our Floor Deck Roll Forming Machines guarantee:

• Higher production speed (25–70m/min depending on punching requirements).
• Consistent product accuracy with long service life.
• Reduced maintenance costs due to thoughtful roller and shaft design.
• Safer and more stable operation with automatic sensing and hydraulic control.

If you are looking for a durable, efficient, and user-friendly Floor Deck Roll Forming Machine, our solution is designed to meet the demands of modern construction projects while minimizing downtime and improving product quality.