In modern construction projects, perfectly flat walls and floors are essential for high-quality finishing. Therefore, plaster beacons are widely used as guide rails during wall plastering and floor screeding.
The Plaster Beacon Roll Forming Machine is specially designed to produce galvanized steel plaster beacons with high precision and high efficiency. By combining automatic feeding, high-speed punching, roll forming, and servo cutting, this machine allows manufacturers to produce large quantities of plaster beacons with consistent quality.
As a result, a high-speed automatic machine for 6mm × 3m plaster beacon profiles can significantly improve productivity while reducing labor costs.
6mm plaster beacon roll forming machine
What Is a Plaster Beacon?
A plaster beacon is a thin metal guide profile installed on walls or floors during plastering. It provides a precise reference line for workers to level plaster layers.
Once installed, the plaster is applied along the beacon guide. Consequently, builders can create perfectly straight and smooth surfaces without relying on manual measurement.
Most plaster beacons are manufactured from galvanized steel sheets, which provide corrosion resistance and strong bonding with mortar. In addition, the perforated design improves adhesion between the beacon and the plaster layer.
high speed plaster beacon forming machine
Plaster Beacon Roll Forming Machine for 6mm × 3m Screed Profiles
Finished Product Specifications
The roll forming machine produces standard plaster beacon profiles widely used in construction finishing systems.
Product Details
- Product Type: Plaster Beacon / Screed Beacon
- Height: 6 mm
- Standard Length: 3.0 meters (customizable)
- Material: Galvanized Steel (GI)
- Thickness: 0.30 – 0.32 mm
- Surface: Perforated shelves for strong mortar bonding
Because of the galvanized coating, the finished profile can remain embedded inside the plaster layer without rusting. Therefore, builders do not need to remove it after installation.
Plaster Beacon Roll Forming Machine Production Line
The complete production line includes several integrated systems to ensure smooth and stable operation.
Main Components
- Hydraulic Automatic Decoiler
- Servo Feeding System
- High-Speed Punching Unit
- Roll Forming Machine
- Hydraulic Servo Tracking Cutting
- PLC Control System
- Finished Product Collecting Table
First, the galvanized steel coil is loaded onto the hydraulic decoiler. Next, the material passes through the servo feeder and punching unit to create the perforated holes. After that, the sheet enters the roll forming stations where it gradually forms into the beacon profile.
Finally, the servo tracking cutting system cuts the profile to the required length without stopping the production line.
As a result, the entire process runs continuously and efficiently.
Technical Parameters of the Machine
| Item | Specification |
|---|---|
| Finished Product | Plaster Beacon / Screed Beacon |
| Beacon Height | 6 mm |
| Standard Length | 3.0 m (Customizable) |
| Material | Galvanized Steel (GI) |
| Material Thickness | 0.30 – 0.32 mm |
| Decoiler Capacity | 3 Tons |
| Coil Inner Diameter | Ø450 – 550 mm |
| Punching Pressure | 55 Tons |
| Forming Stations | 10 Rows |
| Shaft Diameter | Ø50 mm |
| Roller Material | GCr12 Quenched & Chrome Plated |
| Cutting Type | Hydraulic Servo Tracking Cutting |
| Blade Material | Cr12MoV |
| Length Tolerance | ±0.5 mm / 3 m |
| Forming Speed | Up to 70 m/min |
| Main Motor Power | 7.5 kW |
| Hydraulic Power | 3 kW |
| Control System | PLC Automatic Control |
| Power Supply | 380V / 50Hz / 3 Phase |
| Collecting Table Length | 3 m |
| Machine Weight | Approx. 3 Tons |
Key Advantages of the Plaster Beacon Machine
High Production Speed：The machine can reach up to 70 meters per minute, allowing manufacturers to achieve large-scale production with high efficiency.
Precise Servo Cutting：The servo tracking cutting system ensures accurate cutting while the machine continues running. Therefore, production remains smooth and uninterrupted.
Durable Rollers：The rollers are made of GCr12 steel and treated with quenching and hard chrome plating. As a result, they provide long service life and excellent forming accuracy.
Automatic PLC Control：The PLC system controls the entire production line automatically. Operators can easily adjust production speed, cutting length, and other parameters.
Stable Structure：The machine frame uses a heavy-duty welded steel structure, which ensures stable operation even at high production speeds.
Applications of Plaster Beacon Profiles
Plaster beacon profiles are widely used in modern construction finishing systems.
Typical applications include:
- Wall plaster leveling
- Floor screed leveling
- Interior decoration projects
- Residential building construction
- Commercial building finishing
Because plaster beacons provide accurate reference lines, builders can achieve faster installation and better surface flatness.
6mm plaster beacon roll forming machine
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