Top Hat Roll Forming Machine

The Top Hat Roll Forming Machine is a high-performance production line designed to manufacture top hat steel profiles with excellent dimensional accuracy and surface quality. We design this machine to meet modern steel framing and construction requirements, delivering fast production speed, stable operation, and long-term reliability.

By integrating decoiling, feeding, roll forming, hydraulic cutting, and PLC control into one automated system, the machine continuously forms PPGI, galvanized, and cold rolled steel into precise top hat sections. As a result, manufacturers can significantly improve output while reducing labor costs and material waste.

Key Features of the Top Hat Roll Forming Machine

• We integrate a fully automated PLC control system to ensure stable and repeatable production
• Moreover, the long forming line delivers better profile shape and higher precision
• The machine operates at 20–25 m/min, which greatly improves production efficiency
• In addition, the system reduces manual intervention, saving both time and labor
• The machine runs smoothly with low noise and minimal maintenance requirements
• Therefore, it is ideal for continuous industrial production

The Top Hat Roll Forming Machine delivers a reliable, high-speed, and precision solution for manufacturing top hat steel profiles. With advanced automation, durable forming components, and accurate hydraulic cutting, the machine helps manufacturers increase productivity, reduce costs, and maintain consistent quality.

Therefore, it is an ideal investment for companies seeking efficient and scalable roll forming production.

Machine Specifications of Top Hat Roll Forming Machine

Type of material to be processed:	C.R. | GI (550 MPA )
No. of Station	16
Length of profile sheet:	No limit
Total connected power required:	35 Kw.
Coil Width range:	150mm to 300mm
Coil Thickness range:	0.80 mm to 2 mm
Coil weight (Allowed on Decoiler):	Up To 5000 Kg.
Production line speed:	Without Cutting & Punching:	0 to 20 MPM
	With Cutting & Punching:	5 to 7 MPM (as per job length)
Automation level in performance	P.L.C. controlled length
Accuracy level	length: ±2 M.M.
	BEND/TWIST: 1.5 MM/MTR.
	DIMN:+/- 2 M.M.

Profile drawing:

High-Speed Top Hat Section Roll Forming Machine with Servo Flying Cutoff

This machine, exported to Canada, is expertly designed to manufacture steel top hat sections tailored to client specifications. By utilizing the Hat Section Cold Roll Forming Machine, profiles are created with high precision and production speeds reaching up to 15 meters per minute.

The line is controlled by an advanced PLC system, allowing operators to easily input production details such as hole distances and cutting lengths through a touchscreen interface. Once programmed, the machine, including features from the Omega Purlin Roll Former, operates automatically and halts after completing the assigned production.

Why Choose ZTRFM?

ZTRFM is a leader in manufacturing cutting-edge roll-forming machines like the Omega Purlin Roll Former and the Hat Section Cold Roll Forming Machine, designed for the construction of light steel frames and cold-formed steel structures.

Since 2009, ZTRFM has collaborated closely with clients to deliver innovative solutions. By combining advanced technology, robust designs, and easy-to-use systems, ZTRFM ensures its customers stay ahead in competitive markets.

All machines, including the Omega Purlin Roll Former, come with a Windows-based control system compatible with CSV files from various design software, giving clients flexibility and convenience.

ZTRFM is your go-to partner for intelligent manufacturing solutions for multi-story prefabricated buildings, offering reliable, efficient, and versatile machines!

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  Top Hat Section Cold Roll Forming Machine

More pictures of the machine：