Date: May 26, 2025 (Monday)

Grouting Light Keel Roll Forming Machine Achieves Full Operational Readiness

Zhongtuo Roll Forming Machine has officially announced the successful commissioning of its GK-2025 Grouting Light Keel Roll Forming Machine, marking a breakthrough in modern construction technology.

1. Core Innovations of the Grouting Light Keel Roll Forming Machine

Automated Grouting Adjustment， The GK-2025’s AI-driven system dynamically calibrates grout injection pressure and flow rates, achieving ±0.5mm dimensional accuracy in lightweight steel keels. This precision eliminates manual rework, reducing material waste by 12%.
Real-time data from embedded sensors is accessible via a unified dashboard, allowing operators to track production metrics (e.g., keel thickness, grout density) and predict maintenance needs with 98% reliability. Energy-Saving Design， A hybrid power system combines regenerative braking and low-friction rollers, cutting energy consumption by 20% compared to traditional models.

2. Field Grouting Light Keel Roll Forming Machine in Shanghai Metro Project

Operator Feedback
“The machine’s customizable profiles allowed us to adapt to complex tunnel geometries without downtime.”

During Phase III of Shanghai Metro Line 22, the GK-2025 produced 12,000 meters of U-shaped grouted keels for tunnel lining stabilization.
Performance Metrics: 30% faster than conventional methods，15% reduction due to minimized labor and material overuse.
Seismic testing showed 40% higher load-bearing capacity in earthquake simulations.

3. Sustainability & Compliance: Redefining Industry Standards- Material Innovation
The GK-2025 supports hybrid grouts (cement-polymer blends), reducing carbon emissions by 18% per ton of material used. Recyclable steel keels further align with circular economy goals.
Certifications
ISO 9001:2025: Validates end-to-end quality control in keel production.
ASTM E119 Compliance: Fire resistance exceeds 2 hours at 1,000°C, critical for high-rise and underground applications.
Global Partnerships
New agreements with German and Australian distributors ensure rapid deployment in ASEAN and European prefab construction markets.

4.  Grouting Light Keel Roll Forming Machine at the 2025 International Building Expo

Zhongtuo will unveil the GK-2025’s AI-optimized firmware update at the Berlin Expo, featuring:
3D Modeling Integration: Auto-generate keel profiles from BIM designs.
Predictive Analytics: Machine learning algorithms forecast project-specific grout requirements.
About Zhongtuo Roll Forming Machine
A leader in construction machinery innovation, Zhongtuo specializes in roll forming solutions for sustainable infrastructure. Its GK-2025 series is poised to redefine lightweight structural systems globally.