
1200mm Metal PU Wall Sandwich Panel Roll Forming Machine, Great Wall Sandwich Panel Production Line
The Decorative Metal PU Wall Sandwich Panel Production Line is designed for the continuous and automatic production of exterior and interior wall panels with PU (polyurethane) insulation. These panels feature decorative surfaces such as brick, marble, or wood grain, either embossed or pre-printed onto prepainted steel coils. Controlled by a PLC system, the line operates at adjustable speeds to produce standard exterior panels with dimensions like 383mm effective width, 16mm thickness, and 2900mm length—custom sizes are also available. For interior wall panels, the line can produce non-embossed panels with printed surfaces in sizes such as 2900mm length × 435mm width × 14mm thickness or 450mm width × 10mm thickness. A complete line typically includes two decoilers, an embossing machine, a roll forming machine (double-layer or width-adjustable optional), a PU foaming unit, a 24-meter pressing/composing unit, a tracking fly-saw cutter, and the necessary control and transmission systems.
Key Components & Configuration of Metal PU Wall Sandwich Panel Roll Forming Machine
Component | Quantity | Description |
5T Hydraulic Decoiler with Coil Car | 2 sets | For stable material loading |
1250 Great Wall Roll Forming Machine (upper & lower) | 2 sets | Produces decorative corrugated face & back panels |
Hot Air Heating System | 1 set | Preheats steel sheets before foaming |
2-Component High-Pressure Foaming Machine | 1 set | Includes sweep device, automatic cleaning, and circulation |
24m Double Chain Laminator | 1 set | Compresses and cures the PU foam core between panels |
Band Saw Tracking Cutter | 1 set | Ensures clean and accurate length cuts |
Control System | 1 set | Centralized PLC control with VFD |
Other Accessories | Multiple | Includes conveyors, lifting screw system, and electricals |
The 1200mm Great Wall Profile Sandwich Panel Production Line is a fully automatic system designed to produce PU-insulated wall panels with a decorative corrugated finish. This integrated line combines uncoiling, roll forming, preheating, high-pressure PU foaming, continuous double-belt laminating, and precise saw cutting—delivering highly efficient and reliable production for construction applications.
Technical Specifications of Metal PU Wall Sandwich Panel Roll Forming Machine
Item | Specification |
Panel Width | 1250mm |
Panel Thickness | 30mm (adjustable) |
Panel Length | Customized |
Facing Material | PPGI steel sheets |
Core Material | Rigid polyurethane (PU) |
Foam Density | 40–60kg/m³ |
Line Speed | 6–8m/min (VFD controlled) |
Laminator Length | 24m (effective) |
Max Heating Temperature | 60°C |
Line Dimensions | Approx. 90m × 6m × 6m |
Total Power | Approx. 160kW |

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