Z Purlin Roll Forming Machine Overview

Upgrade your steel profile production with our Z Purlin Roll forming Machine, engineered for full automation, rapid size changes, and precise tolerances. Designed to handle Z-section purlins from Z100 to Z300 (100 mm–300 mm width) and steel coil thicknesses of 1.2 mm–3.0 mm, this system integrates decoiling, leveling, pre-punching, roll forming, and cutting into one compact line. Whether you manufacture roof purlins for warehouses, agricultural buildings, or prefab structures, this z purlin machine delivers consistent, high-speed output to maximize your return on investment.

Key Features of the Z Purlin Machine

1. Fully Automatic Size Adjustment

  • Touch-Screen Control: Change profile widths between Z100 and Z300 with preset recipes on an intuitive HMI.
  • Servo-Driven Actuators: Complete width adjustments in under 60 seconds—no manual tools required.

2. Multi-Speed Production

  • Variable Forming Speeds: Choose 8 m/min for heavy-gauge runs, 16 m/min for standard batches, or 25 m/min for high-volume, thin-gauge production.
  • VFD Integration: Smooth acceleration and precise speed control protect tooling life and ensure straight profiles.

3. Integrated Punching & Cutting

  • Programmable Punching Unit: Hydraulic pre-punch holes (round, oblong, or custom shapes) at intervals up to 2 m.
  • Fly-Cut Shear: Servo-synced cutting maintains line speed without stopping, delivering burr-free ends.

4. Robust Mechanical Design

  • 18-Station Roll Forming Section: Hardened GCr15 rollers mounted on precision bearings for long service life.
  • Heavy-Duty Frame: 400×400 H-beam welded base, shot-blasted and painted to resist corrosion and vibration.

The Drawing Profile Z Purlin Machine 

Z Purlin Machine Configuration Details

Module Specification
Decoiler 3 T manual/hydraulic
Leveler 7-roller solid-shaft unit
Forming Stations 18 stations, GCr15 shafts
Drive System PLC with Siemens/Delta servo motors
Control Panel 12″ HMI touchscreen, multilingual support
Punching Unit Hydraulic, programmable spacing
Cutting System Hydraulic fly-cut shear, servo-synchronized
Support Tables 4 m adjustable in-feed and out-feed tables

Benefits of Investing in a Z Purlin Roll forming Machine

  • Increased Throughput: Fast changeovers and high line speeds minimize downtime, boosting your daily output.
  • Superior Quality Control: CNC-level precision keeps section dimensions within ±0.1 mm across long runs.
  • Labor Savings: Automated setup, punching, and cutting reduce manual intervention and operator fatigue.
  • Production Flexibility: Seamlessly switch between multiple Z-profile sizes without tooling swaps or lengthy re-adjustments.
  • Lower Total Cost of Ownership: Heavy-duty components, buffered torque transmission, and preventive maintenance plans extend machine life.

Typical Applications for the Z Purlin Machine

  • Industrial & Commercial Roofing: Durable roof purlins for large-span warehouses and factories.
  • Prefabricated Buildings: High-strength secondary steel members for quick-assembly structures.
  • Agricultural Barns & Sheds: Lightweight support frames resistant to corrosion and load stress.
  • Cold Storage & Logistics Facilities: Consistent, straight purlins for impermeable wall and ceiling panels.

After‑Sales Support for Your Z Purlin Roll Forming Machine

  • Commissioning & Training: On-site start-up assistance plus operator and maintenance workshops.
  • Spare Parts Guarantee: Regional stocking of critical components—rollers, hydraulic seals, PLC modules.
  • Preventive Maintenance Contracts: Scheduled inspections, software updates, and performance tuning.
  • 24/7 Technical Hotline: Rapid troubleshooting and remote diagnostics to keep your line running.

Contact us today to discuss customization options, request a live demo, or receive a personalized quotation. Let our z purlin machine become the backbone of your steel construction business.

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