Zhongtuo Industrial Cable Tray Roll Forming Production Line

Zhongtuo Cable Tray Roll Forming Machine is engineered for manufacturers who demand stable output, flexible sizing, and long-term operational reliability. Designed specifically for industrial-scale production, this production line efficiently manufactures both perforated and solid-bottom cable trays, fully meeting the technical and quality expectations of the European market.

By integrating precision forming technology with intelligent automation, this system helps factories improve productivity while maintaining consistent product standards.

Core Capabilities of the Cable Tray Roll Forming Line

This production line integrates servo feeding, punching, roll forming, and hydraulic cutting into a single streamlined system. Consequently, production efficiency is significantly improved, while manual intervention is minimized.

Moreover, the system allows fast size adjustment, enabling one machine to cover multiple cable tray specifications. This flexibility reduces downtime and increases overall equipment utilization.

Key Advantages at a Glance

• Wide production range
  Supports steel widths from 60 mm to 860 mm, covering most industrial and commercial cable tray requirements.
• Multiple product types
  Suitable for perforated cable trays, solid-bottom trays, and cable bridges.
• Stable production speed
  • Punching speed: 2.5–5 m/min
  • Roll forming speed: 10–15 m/min
• Material compatibility
  Designed for Q235 cold-rolled steel, thickness 1.0–2.0 mm.
• Flexible operation modes
  Automatic and manual modes can be switched easily. In addition, linked or independent operation improves production adaptability.

Technical Parameters Overview

Item	Specification
Steel width range	60–860 mm
Material thickness	1.0–2.0 mm
Forming speed	10–15 m/min
Punching speed	2.5–5 m/min
Material type	Q235 cold-rolled steel
Forming stations	16 sets
Max forming width	600 mm
Forming height	50–100 mm
Control system	Mitsubishi PLC & Servo
Cutting type	Hydraulic blade cutting

Main Composition of the Production Line

The complete cable tray roll forming line consists of:

• Drive decoiler
• ML-900 flattening machine
• 200-ton punching press
• Punching dies
• Servo feeding system
• Material guiding system
• Main roll forming machine
• Hydraulic follow-cutting system
• Cut-to-length device
• Recoiler
• Electrical control cabinet

Each unit is designed for durability and precision, ensuring smooth material flow from decoiling to finished product output.

Key Equipment Details

Drive Decoiler

• Max material width: 860 mm
• Max coil weight: 6000 kg
• Inner diameter: 460–510 mm
• Outer diameter: ≤1200 mm
• Drive power: 4 kW frequency-conversion motor
• Cantilever structure with pneumatic pressing for stable feeding

Flattening Machine

• 11 working rolls for precise leveling
• Thickness range: 1–2 mm
• Width range: 100–860 mm
• Drive power: 5.5 kW
• Flattening speed: 3–10 m/min

Main Roll Forming Machine

• Model: GY180 extra-wide type
• 16 forming stations
• Roller shaft diameter: Ø85 mm
• Roller material: GCr15, quenched (HRC 58–62)
• Drive power: 30 kW frequency-conversion motor
• Independent gearbox transmission system

Hydraulic Cutting System

• Hydraulic power: 5.5 kW
• Blade material: Cr12, quenched
• Clean cutting with consistent length accuracy

Electrical Control System

• Mitsubishi PLC control cabinet
• 8-inch LCD touchscreen
• Independent frequency converters for decoiler, flattening, and forming
• Reliable automation and repeatable production control

Production Conditions

• Total installed power: ≈71.5 kW
• Air consumption: 0.9 m³/min
• Required workshop space: 33 m × 3 m

Applications of Cable Tray Systems

Cable trays are widely used to support and organize insulated electrical cables in:

• Commercial buildings
• Industrial plants
• Power stations
• Data centers
• Infrastructure and utility projects

Why Choose Zhongtuo Cable Tray Roll Forming Machine

For European manufacturers, consistency, compliance, and durability are essential. That is exactly why this cable tray roll forming machine is built with performance and longevity in mind.

First, the extra-wide forming design enables one machine to handle multiple tray sizes efficiently.
Second, high-strength shafts and quenched rollers significantly extend service life.
In addition, Mitsubishi PLC and servo systems ensure precise feeding, punching, and cutting.
As a result, finished cable trays maintain uniform dimensions and clean edges.
Finally, the robust frame structure supports continuous industrial operation with minimal maintenance.

Compared with traditional conduit systems, cable trays offer greater flexibility, easier maintenance, and lower long-term installation costs.

Reliable Machine for Industrial Cable Tray Manufacturing

Investing in the right production equipment directly impacts manufacturing efficiency and long-term profitability. With its proven design, intelligent automation, and strong mechanical structure, Zhongtuo Cable Tray Roll Forming Machinery helps manufacturers expand capacity while maintaining consistent product quality.

Choose a professional cable tray roll forming machine and deliver reliable cable management systems to projects worldwide.