The Z-beam racking system is designed to create a unique, low-profile racking system that maximizes vertical storage efficiency. The system features a Z-beam structure that minimizes rack height while increasing inter-level clearances for more spacious storage.
This racking method stands out for its practicality and high usability with a compact bolt-on construction. The unique Z-beam geometry allows the particleboard platform or shelf to be perfectly flush on top of the beam, eliminating raised edges and creating a clean, streamlined look. The result is a system that combines high load-bearing capacity with aesthetics, making it an ideal choice for cost-effective, light-duty storage applications.
Z-beam Roll Forming Machine
The Z Beam Roll Forming Machine, also referred to as a picking beam roll former, is fully automated and capable of mass-producing Z-type support beams. These beams are often used in racking systems where shelving levels are required for picking and storing loose items. Each Z beam is formed with an integrated four-hook connector at both ends, folded to create a retaining edge that holds the shelving securely in place.
Commonly used in pallet racking systems, Z beams manufactured by this machine help create multiple picking levels efficiently. The Z Beam Boltless Shelving Roll Forming Machine enables reliable and fast production of these profiles, and compatibility with various racking setups.
Z-beam Roll Forming Machine
Z Beam Roll Forming Machine Technical Specification
| Item | Specification |
| Suitable Material | HCR Coil / Carbon Steel Coil, GI Coil |
| Material Thickness | 0.8–2.5 mm |
| Profile | 90/100/120*70 mm |
| Line Speed | 20 m/min |
Production Flow
Steel Coil → Straightening Machine → Punching Machine → Roll Forming Machine → Hydraulic Cut Off → Run Out Table → Finished Product → PLC Control
Decoiler
| Category | Item | Specification |
| Decoiler | Coil Outer Diameter | Max. 1600 mm |
| Coil Inner Diameter | 460 – 520 mm | |
| Coil Width | 500 mm | |
| Coil Weight | Max. 3000 kg | |
| Tensioning Method | Manual with Manual Brake | |
| Special Feature | With Anti-Uncoil Frame | |
| Leveling Machine | Material Width | 400 mm |
| Material Thickness | Up to 2.5 mm | |
| Rollers | 11 pcs (GCr15 steel, HRC55–57°) | |
| Transmission | Chain and Gear | |
| Motor Power | 3 kW | |
| Material Feeder | Feeding Width | 400 mm |
| Feeding Thickness | 2.5 mm | |
| Rollers | 4 pcs (GCr15, HRC55–57°) | |
| Servo Motor | 1.8 kW | |
| Transmission | Gear-driven | |
| Power Press | Punching Pressure | 80 Tons (Air Clutch) |
| Punching Frequency | Up to 60 times/min | |
| Punching Moulds | 3 sets (90 mm, 100 mm, 120 mm) | |
| Main Roll Forming | Material Thickness | 1.8 – 2.5 mm |
| Adjust Width | By spacer | |
| Roller Stations | 24 groups | |
| Straightening Rollers | 5 pcs | |
| Roller Material | GCr15, HRC55–57°, polished | |
| Main Shaft Diameter | 60 mm (45# steel) | |
| Bearings | 60310 series | |
| Wall Plate Thickness | 30 mm | |
| Drive Mode | Gear and Chain | |
| Drive Motors | 3 sets of 5 kW | |
| Cooling System | Water Cooling Equipped | |
| Hydraulic Cut-Off | Hydraulic Station | 1 set |
| Motor Power | 4 kW | |
| Cutting Moulds | 4 sets | |
| Blade Material | SKD11 (HRC60–62°) | |
| Cutting Mode | Stop-to-Cut | |
| Run-Out Table | Length | 6 meters |
| Structure | Welded Angle Steel | |
| Discharge Type | Pneumatic | |
| Control System | Controller | PLC with Touchscreen |
| Length Control | Encoder-based | |
| Speed Control | Transducer (Inverter) | |
| Electrical Components | High-quality branded parts | |
| Power Supply | Customized as required |
Z-beam Roll Forming Machine
Z-beam Roll Forming Machine
Z-beam Roll Forming Machine
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